Airless ja

December 4th 2024

The Future of Sustainable and Economical Packaging

Imagine if your packaging could be smarter, more sustainable, and economically sensible all at once. This is exactly what an airless refill system enables. Not only does this packaging benefit the environment, but it also helps businesses better meet the new requirements for producer responsibility, while generating cost savings. The new Airless refill system is not just a passing trend; it’s a necessity for future packaging solutions. Let us show you why this isn’t just a fleeting trend but a critical need for sustainable businesses.

What is an Airless Refill System?

An airless refill system is more than just regular airless packaging. It’s a thoughtfully designed solution that combines the smart features of airless packaging with the option to reuse the outer container. Just like traditional airless packaging, the refill system protects the product from air, extends shelf life, and reduces waste, all while enabling parts of the packaging to be recycled.

The system typically consists of two main components:

  • A reusable outer container that can be used repeatedly.
  • A replaceable refill unit that can be swapped out once the product is used up.

This innovative solution retains the airtight function that airless packaging is known for, while reducing material consumption, as only the refill unit needs to be replaced. By adopting this system, businesses reduce packaging costs while ensuring a positive environmental impact.

Environmental Benefits

An airless refill system is a game-changer for sustainability. Unlike traditional airless packaging, where the entire package is discarded once the product is empty, the outer container in the refill solution can be reused repeatedly. This not only saves materials but also reduces the fees associated with the weight and complexity of the packaging materials. Moreover, the refill vial is made from a single material – a monomaterial – which can be recycled 1:1.

Under producer responsibility, businesses must pay fees based on the amount and weight of packaging they put on the market. The airless refill system significantly reduces packaging weight, as only the refill unit needs to be produced and transported again. This results in lower costs for businesses and a smaller carbon footprint.

Financial Benefit: A Hypothetical Calculation

From 2025, all Danish businesses will have to pay for the packaging they circulate. The heavier and more complex the packaging, the higher the fee. Airless refill systems reduce the weight significantly, leading to lower costs for companies. Let’s consider a hypothetical example:

  • A complete airless packaging unit (container + refill) might weigh 120g.
  • When the customer only buys a refill unit going forward, it weighs just 20g.
  • The company saves 100g of packaging per unit.
Vægt (gram)

If the plastic packaging fee is, for example, DKK 4 per kilo, they would save DKK 0.40 per unit. If the company places 100,000 units on the market annually, this results in a savings of DKK 40,000 annually – just from fees. This doesn’t even take into account transportation costs, which also drop significantly due to the smaller/lighter packaging – in other words, less packaging means cheaper transportation and lower CO₂ emissions.

What Does Producer Responsibility Mean – And Why Should You Take It Seriously?

Producer responsibility involves giving businesses accountability for the entire lifecycle of their packaging – from design to recycling. This means businesses must report the amount and type of packaging they use and pay for collection and recycling.

By choosing an airless refill system, you not only reduce your financial burden but also establish a sustainable profile. Customers prioritize companies that take the environment seriously, so choosing recyclable packaging that reduces waste and CO₂ emissions is a future-proof strategy.

The Future with Airless Refill Systems

An airless refill system is a strategy for brands that want to lead the way in sustainability. With its lower weight and reusable components, businesses can significantly reduce their carbon footprint while achieving financial savings.

At Packwise, we specialize in rethinking packaging and delivering sustainable solutions that meet rising demands and give your business a competitive edge.

We are currently offering businesses a free trial of our new Airless Refill System! Contact us today to learn more about how this can benefit your business – both economically and environmentally. We look forward to discussing how this solution can enhance your products and create value for your company.

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